Combined with the topology optimization,additive manufacturing can be used to fabricate metal parts with complex shapes.However,due to the geometrical variations and microstructure heterogeneities of the additively manufactured metal parts,new standards with the use of miniature specimens are re-quired for the evalutation of the spatial distribution of mechanical properties throughout the parts.Here,we conduct a systematic investigation on tensile and fatigue properties of selective laser melted Inconel 718 specimens with different thicknesses ranging from 0.1 mm to 1 mm.A"microstructure unit"that can well reflect the microstructure characteristic of selective laser melted materials is defined.The re-sults reveal that premature necking with a dramatic drop in uniform elongation occurs if the ratio(t/d)of specimen thickness(t)to the"microstructure unit"size(d)is less than one.Premature necking is mainly attributed to the transition of strain localization behavior.We also propose a probabilistic statis-tical model for fatigue limit prediction based on the available fatigue data.It is recommended that the criterion of t/d≥4 should be satisfied to ensure that the yield strength,the uniform elongation,and the fatigue limit determined by the miniature specimens are comparable with those determined by standard specimens.The findings may provdie a guide to the establishment of miniature specimen-based standards toward the qualification of additively manufactured metal parts.

H.Y.Wan;W.K.Yang;L.Y.Wang;Z.J.Zhou;C.P.Li;G.F.Chen;L.M.Lei;G.P.Zhang

Shenyang National Laboratory for Materials Science,Institute of Metal Research,Chinese Academy of Sciences,72 Wenhua Road,Shenyang 110016,China;School of Materials Science and Engineering,University of Science and Technology of China,Shenyang 110016,China;Materials&Manufacturing Qualification Group,Corporate Technology,Siemens Ltd.,Beijing 100102,China;AECC Shanghai Commercial Aircraft Engine Manufacturing Co.,Ltd,Shanghai 201306,China

材料科学技术（英文版）

[1]H.Y.Wan;W.K.Yang;L.Y.Wang;Z.J.Zhou;C.P.Li;G.F.Chen;L.M.Lei;G.P.Zhang-.Toward qualification of additively manufactured metal parts:Tensile and fatigue properties of selective laser melted Inconel 718 evaluated using miniature specimens)[J].材料科学技术（英文版）,2022(02):239-253

qualification,evalutation,provdie

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